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Starter Motors - Rebuilding Starter Motors

SAFETY FIRST: Protective gloves and eyewear are recommended at this point.

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It is possible to rebuild nearly every starter motor in use on a motorcycle or ATV, but before you start it’s best to do a little research. Checking at your local shop, you may find that a starter motor for your machine is fairly inexpensive. If that’s the case, it is hardly worth the effort of taking apart an ailing starter motor even to diagnose what may have gone wrong. If your replacement starter motor is on the pricey side, look deeper to see what replacement parts are available. Often you can replace the brushes, but if you have a bad armature and can’t get one you’ll be replacing the whole starter anyhow. The same situation exists with the end cap bearings—many machines list new end caps unavailable as a replacement part.

The best advice we can give is to use this chapter as a diagnostic tool. If your $200 starter motor only needs a set of $35 brushes to get going again, you can save some money doing a rebuild.

All starter motors follow a similar design, with a few differences according to use and individual brands. Here we will show you how to take the motor apart and troubleshoot problems, and how to get the starter back together and serviceable again. Individual specifications, such as armature coil resistance, brush length and commutator diameter will vary from each different starter motor, so use the specifications for your particular machine as the final guide when you’re examining the motor.

  Motorcycle manuals to service and repair your motorbike.



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 Firstgear D3O Armor Demo

·   Advanced, patented polymer

·   intelligent molecules that lock together on impact

·   Fit men’s and women’s jackets/pants unless noted

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2500LB Winch with Wire Cable


Item: RP25WC | Mfg #: RP25WC

Retail Price: $234.99

 Your Price: $197.58   

Product Description

  • 2 stage planetary gear system for fast line speed
  • Automatic load-holding self locking brake
  • Sealed and water resistant
  • Power in and power out
  • 39’ x 3/16” aircraft cable
  • 1/4” safety hook

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About Us

The MR-Motorcycles doors opened back in 1983 and upon that very first day we've accelerated into our third facility expansion. MR-Motorcycle is recognized as one of the largest destination dealers in the southeast and one of the top dealers in the nation. With sustaining growth in the ecommerce industry we knew launching would provide the golden key to service our customers globally. Our mission stands on the foundation that with great service comes notable success. Recently, MR-Motorcycle ( earned the "Council of Excellence" status award.

Today MRCycles Wholesale Parts Company is your secular OEM / Aftermarket dealer for major brands such as Honda, Yamaha, Kawasaki, Suzuki and Polaris, and we'll guarantee to help you find the parts you need at an affordable discounted price for all ATV's, Enduro's, PWC, Scooter's, UTV's, Street, and Off-Road vehicles. MRCycles is dedicated to make sure your ride is quickly back on the road!

Our Commitment to Excellence is year round, so since you're here...go ahead and shop around for your OEM and Aftermarket Parts, Tires, Batteries, Apparel, Accessories. and much more as we carry the largest inventory selection with over a MILLION parts and products to choose from. With inventory this large you can be assured any Adult Men & Women, Youth and Kids can find just about anything they desire for their Moto needs.

With 30 Years under the belt our expert technical sales agents will provide you with superior customer service and fast World-Wide shipping. "Your OEM & Aftermarket Motorcycle Parts Source"

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774 Hendersonville Road
Asheville NC 28803
ph: 800.359.0567